Manufacturing Infrastructure
An integrated preparatory and weaving facility in Bhilwara that produced 24.46 million metres of fabric in Fiscal 2026.
Our Manufacturing Facility
Yarn preparation, sizing, drawing-in, warp tying, weaving, inspection and batching under one roof — with machinery sourced from equipment manufacturers in Japan, Switzerland, Italy, Germany, China and the USA.
Warping Division
Yarn cones are arranged on the creel and the ends brought together into a sheet that is wound onto warping beams, preparing the warp for sizing, drawing-in and weaving. Our direct-beaming machines incorporate technology that supports thread-sheet management, rectification of end breaks and reduction of thread laps during sizing.
Sizing Division
Our sizing machine, installed in Fiscal 2025, treats warp yarn with sizing material to improve its strength, abrasion resistance and performance during weaving. The system includes additional equipment that helps apply sizing material uniformly across individual yarns. Installed technical capacity is about 6.00 million kg a year (based on 30s yarn and a 40,000-metre beam).
Warp Preparation
Our automated drawing-in machine completes drawing-in in about one hour, compared with up to 12 hours by conventional manual methods, supported by two drawing-in stations. Warp tying machines and frames, a Knot master universal tying machine and a Warplink WL-22 warp welding device support style changeovers and continuity of weaving. A 36-spindle knotless cone winding system rewinds residual yarn into knotless packages for reuse.
Loom Shed
204 shuttleless Airjet looms from Japan — 120 since commercial production began in Fiscal 2018 and 84 added during Fiscals 2024–2025 — run at approximately 750–800 RPM with multiple weft-colour selection, real-time fabric inspection and automated batching that forms rolls up to about 1.5 m in diameter. Installed weaving capacity is 25.20 million metres a year (average 80 picks). Our weaving is supplemented by 36 Sulzer double-width and 72 Rapier looms of Sitaram India Limited, dedicated to us under an exclusive job-work arrangement.
Utilities & Support
Luwa auto-control humidification plants maintain weaving conditions, while a 4 TPH steam boiler, a compressed-air system from the USA and a 320 kVA DG set support production. An effluent treatment plant treats wastewater from sizing so it can be reused, an automated ultrasonic cleaner maintains heald wires, drop wires and reeds, and six four-way hoists move sized beams and fabric rolls.
Our Facility
