Advanced Weaving Facility
Manufacturing Infrastructure

Built for
Global Scale

Integrating advanced automation with decades of textile expertise to deliver precision consistency across millions of meters.

Precision Engineering

Advanced Manufacturing Infrastructure

Global technology partnerships ensuring operational excellence, consistent quality, and scalable production capacity for international markets.

0
Active Machines
6
Specialized Divisions
2024
Latest Install
3000m
Roll Capacity
Karl Mayer Warping Machine
2024 Model
Warping Division

Karl Mayer Warping Systems

Italy 2 Machines 1100 m/min

High-speed warping with UV foreign fiber detection ensures flawless yarn preparation. Uniform creel tension and beam density guarantee consistent fabric quality. In-built accumulator system maintains tension without missing ends during operation.

Creel capacity: 680–912
UV detection system
Instant brake system
Karl Mayer Sizing Machine
Prosize Tech
Sizing Division

Karl Mayer Advanced Sizing

180 m/min PLEVA Monitoring

PLEVA size pick-up monitoring ensures uniform size add-on across fabric width. Prosize technology achieves 30-50% size reduction with 15-20% yarn strength improvement. Two size boxes with 2 dip/2 nip rolls minimize stop marks and enhance weaving efficiency.

30-50% chemical reduction
Reduced effluent load
Wet splitting reserve creel
Staubli Drawing-in
Automation
Warp Preparation

Automated Drawing-In Systems

Staubli SAFIR 4 Tying Machines

Staubli SAFIR automated drawing-in machine ensures precision warp beam preparation. Four warp tying machines with automatic leasing-in systems guarantee consistency. Complete automation reduces manual intervention and enhances production reliability.

SAFIR Auto Drawing-in
Auto leasing-in system
High-volume tying capacity
Weaving Loom Shed
204 Machines
Loom Shed

High-Speed Weaving Systems

950 RPM Tsudakoma & Itema

120 Tsudakoma 9200i Airjet Looms (850 RPM) and 84 Neo Dobby models (950 RPM) ensure speed. Itema Rapier 9500 provides 8-color capability for complex fabric constructions. All looms equipped with Neuenhauser batchers for 3000-meter roll production capacity.

120 Airjet (850 RPM)
84 Neo Dobby (950 RPM)
Itema 8-Color Rapier
Sulzer Projectile Looms
Heavy Duty
Projectile Weaving

Projectile Looms

143" Width

Projectile looms handle heavy and wide-width fabrics with high weft insertion force. Four-color capability enables complex patterns for denim and structured bottom-wear fabrics. 143-inch weaving width (≈363 cm) ensures dimensional stability for specialized applications.

143-inch Wide Width
4-Color Insertion
Heavy Fabric Capacity
Utilities Infrastructure
Infrastructure
Utilities & Support

Production Support Systems

LUWA Thermax CENTAC

LUWA humidification with live monitoring ensures optimal weaving environment conditions. Thermax high-efficiency boiler with pollution control and CENTAC compressors provide reliable utilities. Precision components from Groz-Beckert, Takayama, and Genkinger ensure machine performance.

LUWA Humidification
Thermax & CENTAC
Global Components